Real-Time Manufacturing Intelligence —
From Machine to Boardroom

End-to-end IIoT platform integrating IoT, AI, Cloud and Machine Learning to offer data-driven decision support for manufacturers.

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What Thingstel Solves

Manufacturers lose margin, capacity, and quality every day — silently.

Thingstel surfaces the real numbers behind every machine, every shift, every line.

Hidden Inefficiencies

Margins are silently slipping away. Thingstel gives you real-time visibility into exactly where capacity is being lost — shift by shift, machine by machine.

Downtime & Reliability

Every hour a critical asset sits idle, production stops. Thingstel quantifies what downtime actually costs in revenue, capacity, and EBITDA — so you can act.

Capacity Unlock

Before the next CapEx proposal, do you know how much capacity already exists in your current plant? Thingstel makes hidden capacity visible — no new equipment needed.

Quality & Yield

A defect costs more than just the material lost. Thingstel reveals the true cost of quality — throughput, capacity, and profitability lost with every reject.


Platform Architecture

The Thingstel Manufacturing Intelligence Layer

A non-invasive intelligence layer between your shopfloor and boardroom — connecting any machine, any protocol, to any business system.

ERP / MES / BI

Business decisions and planning

Thingstel Manufacturing Intelligence Layer

OEE · Downtime Analytics · Capacity · Quality · Shift Performance · Alerts

OPC-UA Modbus MQTT MTConnect
Machines / SCADA / HMI / PLCs / Sensors

Any manufacturer, any age, any protocol

No Rip-and-Replace

Connects to your existing machines without any disruption to operations.

OT-Secure by Design

Network-segmented, industrial-grade security built for OT environments.

Deploys in 2–6 Weeks

Live shopfloor data and first insights from day one — not months.

Serverless & Scalable

Single plant to multi-site — no re-architecture, no added complexity.

Industry 4.0 Technologies

Purpose-engineered for real manufacturing environments.

Thingstel is built on a proven stack of industrial-grade technologies that work with any machine, any age, any manufacturer.

IoT & Edge Computing

Industrial-grade edge devices with multi-protocol connectivity — MODBUS, OPC-UA, BACNET, PROFINET. Works with any machine, any age, any manufacturer.

Cloud Platform

Scalable infrastructure built for industrial data volumes — real-time dashboards, configurable alerts, and instant notifications for operations teams.

AI & Analytics

Predictive maintenance, production optimization, and AI-integrated insights that turn raw machine data into actionable business intelligence.


Measurable Results

Visible Within Weeks — Not Months

Every Thingstel deployment surfaces real numbers. These are not projections — they are outcomes our clients see within weeks of going live.

15–17pts Hidden OEE Gap Surfaced in every deployment — the gap between reported and actual performance.
12–18% Margin Improvement Operating margin gains achieved without new equipment or CapEx investment.
15–30% Efficiency Gains Production efficiency improvements visible within weeks of going live.
Weeks Time to First Insight Live data from day one. No months of integration work before value is delivered.
See It In Action

The Thingstel Platform — A 3-Minute Overview

Watch how Thingstel connects factory machines to business intelligence — no rip-and-replace, live within weeks.

Our Customers

Trusted by Manufacturers Across Industries

From automotive heat treatment to food processing and electronics — Thingstel is enabling Industry 4.0 across sectors.

DOWA Hightemp Western Food Ask-FrasLe PV Industries Provisur Technologies Kongovi Middleby Corporation Mudwizard Saahas Zero Waste Insectifii DOWA Hightemp Western Food Ask-FrasLe PV Industries Provisur Technologies Kongovi Middleby Corporation Mudwizard Saahas Zero Waste Insectifii

We engaged with Thingstel Tech Solutions in early 2019 when we were looking to enable Internet of Things (IoT) for our machines. With Thingstel's solution, we seamlessly transitioned to an Industry 4.0 ready product in a phased approach. Team Thingstel supported us in our product innovation journey and we were able to offer this solution to our end customers as an add-on service.

Mr. Mahadevan Gopal
Managing Director, Hightemp Furnaces Limited

Our flies need just the right temperature and humidity conditions to produce an optimal amount of eggs. This is critical for us and Thingstel has enabled us to monitor this. These eggs hatch and are grown on food waste. If we don't maintain these variables, we will end up with a shortage of eggs — this leads to operational nightmares. Thanks to team Thingstel for helping us prevent this with their IoT data monitoring services.

Ms. Mitali Poovayya
Co-Founder, INSECTIFII
Sectors

Built for Manufacturing — Across Every Sector

Automotive FMCG & Food Processing Metal & Fabrication Textiles Packaging Hydraulics & Industrial Equipment CNC Machine Tools Forming & Press Machines

Getting Started

Live in Weeks, Not Months

Thingstel's proven onboarding methodology gets you from kickoff to live shopfloor data in as little as two weeks — with dedicated support at every step.

1
Assessment

Review customer needs and infrastructure readiness. We map your machines, protocols, and connectivity before a single device ships.

2
Solution Deployment

Hardware and software installation with approximately 3 days on-site. Edge devices connect to machines — live data begins flowing immediately.

3
Software Subscription

SaaS model with ongoing maintenance, platform upgrades, and dedicated technical support included in every subscription.

4
Innovation & Training

Workforce skill development through Thingstel Academy programmes — building internal capability to sustain and grow your IIoT programme.

Partner Programme

Are You an ERP, MES, or Consulting Partner?

Add Thingstel's shopfloor intelligence layer to your practice. Create a recurring revenue stream from clients you've already implemented — without competing with the systems you've built.

Explore the Partner Programme →
Get in Touch

We'd love to hear from you.

Questions about the platform, a demo, or a partnership — we respond within one business day.

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